ProductsProcessing technology for metal materials

From material procurement of various metals to plastic forming , cutting, machining, welding and joining processes,
One-stop manufacturing from prototype development and small lot to mass production,
from design and manufacturing to secondary processing and analysis and inspection.
We can handle all kinds of pipe materials, clad pipes, irregularly shaped pipe bars, and special metal materials.
We introduce our main metal processing and manufacturing technologies.

Processing technology for metal materials

Plasticity Processing and Material Processing

Cold Drawing

We manufacture pipes, bars, wire rods, precision materials of various metal materials with high dimensional accuracy by cold drawing. We can handle a variety of shapes including round and irregular cross sections, as well as precision pipe and bar materials such as thin-walled pipes, seamless pipes. Furthermore, we can manufacture highly functional clad materials such as clad pipes and clad rods that combine materials of different metals.

Cold Drawing 抽伸機(ドローベンチ/伸線機)

Draw Bench

Cold Drawing

Equipments

Equipment name Specifications Uses and Features Number of machines
Draw bench φ2mm - φ60mm × 6m
Single type
Various alloys, clad and deformed products 6
Draw bench (automatic) φ1mm - φ6mm × 4m
Dual type
Mass production facilities through automation 1
wire drawing machine φ0.1mm - 10mm × coil
Single pot type
Various alloys, clad and deformed products 6
Continuous Drawing Machine φ0.05mm - 1.0mm
1 bobbin max 10kg
Fine wire drawing 1

Straightening

Straightening and finishing of coil material and tube bar material. Straightening of precision parts and ultra-fine wire materials, for which flatness, warping, bending, and other qualities are strictly required, is handled for finishing.

Straightening 矯正機

straightening machine

Straightening 最終仕上げ工程

Final Finishing Process

Equipments

Equipment name Specifications Uses and Features Number of machines
Multi-Roll Straightening Machine φ2mm - φ40mm
Rigidity 0.3/300 or less
Precision Straightening 4
Leveler Straightening Machine t0.3 - t5.0 × W600mm Stretching and straightening of short plates and FBs 1

Bending

We can handle bending to any shape. We manufacture many products such as pipes, bars, plates, and bus bars. Please consult with us about difficult-to-process metals, small and large diameters, and any other sizes, including secondary processing.

Bending バスバー(ブスバー)

bus bar

Bending

Equipments

Equipment name Specifications Uses and Features Number of machines
Pipe bender Max φ19mm Deformed, bus bar processing possible 1

Heat treatment (annealing, solution treatment, stabilization treatment)

Metal heat treatment processing with high dimensional accuracy is possible in atmospheric, CO, vacuum, and hydrogen atmospheres.

Heat treatment (annealing, solution treatment, stabilization treatment) 光輝焼鈍炉

Bright annealing furnace

Heat treatment (annealing, solution treatment, stabilization treatment) アルミ合金熱処理炉

Aluminum alloy heat treatment furnace

Equipments

Equipment name Specifications Uses and Features Number of machines
Bright annealing furnace W1000mm × H100mm
Max 850°C
Reducing gas, continuous 1
Annealing furnace 1m × 6m
Max 500°C
Atmospheric, batch 1
Quenching furnace φ800mm × 4m
Max 600°C
Atmospheric, batch 2
Vacuum furnace φ150mm × L150mm
Max 1000°C
Atmospheric, batch 1
Rotary kiln φ45mm or less, length 2000mm or less
Max 600°C
Heat treatment in atmospheric atmosphere 1

Twist processing of long materials, Finning

We can manufacture long twist processed pipes and fins up to 10m in length. We manufacture various heat exchanger components with excellent corrosion resistance and light weight, such as aluminum alloy fin tubes (inner grooved tubes).

Twist processing of long materials, Finning 長尺ツイスト加工/熱制御・放熱部材/フィンチューブ

Long Twist Processing, Thermal Control and Dissipation Components, Fintube

Twist processing of long materials, Finning 内面溝付管/フィンチューブ

Internally grooved tubes, fintubes

Equipments

Equipment name Specifications Uses and Features Number of machines
Twisting Max length 10m Twist processing mass production machine
Equal pitch and equal interval twisting is possible
1

Swaging fabrication process

Swaging processing of pipes, bars, and wires with round cross sections is available. From swaging processing as a material to precision processing for medical parts, etc.

Equipments

Equipment name Specifications Uses and Features Number of machines
Swaging machine φ0.3mm - φ60mm
Rated length material, Coil
Proposal of processing that takes advantage of the characteristics of metals 6

Flare finish

Equipments

Equipment name Specifications Uses and Features Number of machines
Pipe end processing machine φ4mm - 19mm Flare, aperture, beading 1

Machining

Cutting, Turning, Drilling

We can cut and drill pipes, bars, wires, plates, and other materials of any dimensions.

With machining centers, NC drilling machines, and semi-automatic lathes, we are a one-stop shop for machining parts that require complex technology, such as difficult-to-machine materials and clad pipes.

Cutting, Turning, Drilling マシニングセンタ

Machining center

Cutting, Turning, Drilling NCボール盤

NC Drilling Machine

Equipments

Equipment name Specifications Uses and Features Number of machines
High-speed circular sawing machine 240mm × 150mm ×1000mm Precision cutting of copper and aluminum 7
3D Circular Sawing Machine 400mm × 200mm × 4000mm Cutting of large aluminum extrusion molds, etc. 1
Circular sawing machine 280mm × 100mm × 3000mm Precision cutting of copper and aluminum 1
Precision Grinding Wheel Cutting Machine φ20mm or less
Cutting tolerance ±0.1 or less
Precision cutting of iron, stainless steel, etc. 2
Multiwire saw 150mm ×150mm × 300mm
Cutting pitch 0.5mm to 5mm
Mass production facilities for short products and ultra-precision cutting 2
Chip Saw Cutting Machine Max φ100mm Cutting of various metals 5
Contour machine t250 × W600mm Steel plate cutting 2
Bandsaw φ120mm Steel cutting process 1
Machining center 1050mm × 560mm × 520mm
#40, 12,000rpm
Precision Cutting 1
Machining center 2000mm × 350mm × 400mm
#40, 8,000rpm
Precision cutting of long products 1
Machining center 500mm × 400mm × 300mm
#30, 2,400rpm
Precision cutting, mass production, prototype machines 1
NC Drilling Machine 5,000mm × 350mm × 300mm
#30, 8,000rpm
Drilling and cutting of long products 1
Reuter 200mm × 100mm Milling of resin, etc. 2
General-purpose milling cutter 900mm × 200mm × 200mm
#400, 1,400 rpm
Cutting of various metals 1
Simple NC Lathe 1000mm between centers Semi-automatic precision turning 1
NC Cutting Machines Max φ70mm Mass production by dedicated machine (aluminum round bar) 2
Drilling machine 5

Press

It can handle presses up to 60 tons and is used in various processes such as shearing and bending.

Press
Press

Equipments

Equipment name Specifications Uses and Features Number of machines
Hydraulic press 30t Mass production facilities for architectural hardware, cable racks, etc. 1
Vendor press L=1000mm
60t
Mass production facilities for architectural hardware, cable racks, etc. 1
Servo press 60t Precision Pressed Parts 1

Precision slitting and Precision cutting

We can handle mass production of precision metal parts using ultra-precision cutting machines. We are capable of slitting fine slits with widths of 0.1 mm to 0.5 mm, etc. and producing surface fins to manufacture semiconductor-related materials such as heat sinks and precision electronic parts.

Precision slitting and Precision cutting 精密ヒートシンク/超精密切断

Precision heat sinks, Ultra-precision cutting

Precision slitting and Precision cutting 精密切断による電子部品の大量生産

Mass production of electronic components by precision cutting

Surface Preparation and Polishing

We can handle external polishing, internal polishing, and barrel polishing for various metal materials as internal, external, and various finishing processes.

Surface Preparation and Polishing 銅異形線の精密切断/バレル研磨/銅ヒートシンク

Precision cutting of copper deformed wires, Barrel polishing, Copper heat sinks

Surface Preparation and Polishing

Equipments

Equipment name Specifications Uses and Features Number of machines
Sandblast 500mm × 600mm × 500mm
Abrasive circulating type
Prototype 2
Barrel Finishing Machine Barrel capacity 65l
Filling volume 65%
Chamfering, deburring 1
Vibratory Barrel Finishing Machines Barrel capacity 28l
Filling volume 68%
Chamfering and deburring with minimal dents and abrasions 1
Washing tank 1.4m × H2m tank
Nitric acid, caustic
Coils, molds, rods 2

Soldering and joining process

Soldering

Various types of joining such as TIG welding, MIG welding, laser welding, brazing, riveting and cold pressure welding are available.

Soldering
Soldering レーザー溶接

Laser welding

Equipments

Equipment name Specifications Uses and Features Number of machines
Arc welding machine Iron, stainless steel, titanium, aluminum, magnesium
Argon gas, carbon dioxide gas
Manual stick welding, TIG welding, semi-automatic welding 10
Laser Welding Machine Thickness 0.5mm to 3mm
Output power MAX1000W
Fiber laser welding with swing function 1
Gas welding Acetylene gas Welding and fusing 1

Joining

We can process joining of iron, steel wire, and nonferrous wire by butt welding (heating and pressure welding). We manufacture electric wire materials such as aluminum as a material processing with high joint strength for metal wire and wire materials.

Joining バット溶接(加熱圧接) バットウェルダー

Butt welding (heat and pressure welding)

Joining

Equipments

Equipment name Specifications Uses and Features Number of machines
Heated welding machine
(Butt welder)
φ7mm - φ13mm 1

Can manufacturing and Industrial plant products

We manufacture processed products for industrial plants, such as dampers, and processed aluminum cans for various containers. We can process large to precision products regardless of size or material.

We manufacture aluminum alloy cable cleats (underground wire support materials), which are cable gripping fittings for electric power and communication cables. We process and manufacture lightweight and corrosion-resistant aluminum alloy components based on our many years of experience.

Can manufacturing and Industrial plant products 産業プラント用ダンパー

Damper for industrial plants

Can manufacturing and Industrial plant products アルミ合金ケーブルクリート

Aluminum Alloy Cable Cleat

Manufacturing Technology

Observational measurement and analytical testing, including eddy current and ultrasonic testing technology

Penetrant Testing PT Level 2 qualified personnel are available for nondestructive testing. Inspection of surface defects by ultrasonic flaw detector is also available. Our quality control department has scanning electron microscope JEOL InTouchScope™ series, various inspection equipment, and inspection technicians in-house, enabling rapid testing - inspection documentation and speedy functional improvement through trial and error in the manufacturing process. We support prototype development to product design, including development of new products and functional improvement of parts.

Click here to see the facilities we have for analysis and inspection equipment.

Observational measurement and analytical testing, including eddy current and ultrasonic testing technology
Observational measurement and analytical testing, including eddy current and ultrasonic testing technology

Design and strength calculations

Communication components (antenna support columns, various types of racks, etc.) We can handle custom-made designs for solar panel installation racks, solar panel mounting girders, etc. We provide design, strength calculation, welding, and plating services for equipment racks for factories and plants such as cubicles, electrical equipment, and mechanical equipment.

Design and strength calculations 3次元CAD SOLIDWORKS

3D CAD SOLIDWORKS

Design and strength calculations ソーラーパネル架台など設計品

Solar panel mounts and other design products

Equipments

Equipment name Specifications Uses and Features Number of machines
2D CAD AutoCAD CADPAC
Design Support
4
3D CAD SOLIDWORKS 3D drawing support 1
CAD/CAM OneCNC High precision and high efficiency in machining 1

Assembly and temporary assembly

For assembled products, quality control is thoroughly conducted through a temporary assembly inspection prior to delivery, not only for dimensions and appearance, but also for missing parts and bolts.

Assembly and temporary assembly
Assembly and temporary assembly

3D Measurement

Introducing the Quantum Max FaroArm portable coordinate measuring machine. Highly accurate and rapid laser 3D scanning contributes to quality assurance of complex geometries.

3D Measurement アーム式3次元測定器

Arm Type 3D Measuring Instruments

3D Measurement

Equipments

Equipment name Specifications Uses and Features Number of machines
Quantum Max FaroArm Contact measurement accuracy: 0.032mm
Non-contact measurement accuracy: 0.046mm
Portable Coordinate Measuring Instruments 1

Processing of long metals

It is capable of handling 13-meter long parts and carrying them in and out by trailer. In addition, a 26-meter workspace allows for the manufacture of large parts in a lean work process.

Processing of long metals
Processing of long metals

Degreasing and cleaning agent recovery and reuse

We are capable of automatic cleaning of precision parts, large parts, and long parts, and use it to improve the quality of mass-produced and processed products.
We are committed to maintaining the quality of cleaning solutions and collecting and reusing cleaning agents used in degreasing cleaning as an environmental measure.

Degreasing and cleaning agent recovery and reuse 自動洗浄機

Industrial Metal Parts Washer

Degreasing and cleaning agent recovery and reuse 有機洗浄剤回収装置

Organic Solvent Recovery

Equipments

Equipment name Specifications Uses and Features Number of machines
Degreasing and washing machine W400mm × H300mm × 6m tank Steam cleaning, immersion cleaning 3

New Products & Tech

In addition to information on new products, we introduce our knowledge of functional materials and processing technologies and metallic material analysis and evaluation technologies that Kansai Pipe Industry has cultivated over the years. Please make use of this information to support your research and development and solve your manufacturing issues.

Contact us

The staff member in charge of development will respond directly.
Please don't hesitate to contact us.